Sin22
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Watercooling Guide
Introduction to Watercooling
Watercooling (a.k.a w/cing) has been around for a good many years. To my memory, for about 7~8years already and more likely longer than that. The benefits of using water to cool your CPU and other devices would seem as though it is a no-brainer to anybody.
But we have to set some things straight first. W/cing is not like aircooling whereby its only one component slapped on the CPU and off you go. You will always have to think of w/cing as a whole w/ced system. Its a combination of parts that requires each part to be mixed & matched with the most appropriate secondary & subsequent parts. To get the best performance out of a system, you have to optimise each part individually and then on the whole. Sometimes this does not happen and the result is a system which performs worse than some of the high-end aircooled heatsinks.
Explanation of parts
There are three main components of a watercooling system. There are several other secondary parts that can be added or switched out for which I will explain as well, but the three main parts will be as follows:</p>
Waterblock
The most important component, without this, there is no point in watercooling. This sits directly on your CPU. It works by transfering the heat from your CPU into the base of the waterblock which generally are made of copper and then into water by ways of a specially designed baseplate. Each waterblock has a different baseplate design. The main importance of any design is to "ensure the greatest amount of water impacting with the hottest areas of copper with the most violence" [paraphrasing a statement made by Cathar]
To choose the right waterblock for yourself and your system, look at only two places for reviews. Overclockers.com Waterblock performance rankings and Procooling Watercooling Gear Reviews. These are the only two websites whose testbeds are in any way respectable and whose results can be trusted to a larger degree than the other websites.
The most important features to look out for are C/W ratings and Pressure Drop figures. Why ? Well the first figure tells you how well the waterblock transfers heat away from the heatsource i.e. the CPU. The lower the figure the better. It stands for the rise above ambient temperatures per watt of heat energy. So the lower the figure, the cooler your CPU will be. The second figure is more system specific as it shows how flow restrictive your waterblock is. The lower the figure the better once more since if say you pair up a very restrictive waterblock with a pump which does not supply enough pressure to the system, you would be severely curtailing the performance of the waterblock since the flow rate is greatly dimished in the whole system.
Pump
The next component is obviously the pump. There are a wide selection of pumps out there in the marketplace. The majority of pumps used for watercooling purposes tend to be aquarium pumps since these fit the specifications quite well.
There are two main types of pumps that you can use. Submersible or Inline. Submersible as the name suggests is a pump that needs to be fully submerged in a body of water before it can be used. An inline pump is one that can be left high and dry and just have the water moving through its impeller chamber. Inline pumps tend to be a lot more expensive than submersible ones due to the added costs of sealing the chamber from leaks.
However there are only two main issues that you ought to look out for when purchasing the pump. The more important issue is rated head. most pumps will come with a diagram or specification showing the amount of head delivered at 0 flowrate and another specification showing the amount of flowrate at 0 head. Head delivered basically is the measurement of how much pressure there is in the system, how high the jet of water can reach before coming back to earth. Look for a pump that delivers <em>at least</em> 2m of head. In a typical watercooling system, the max you ought to get would be one that delivers 4m of head as from that point onwards, there is a bit of a tradeoff between the amount of heat that gets dumped into the water from the pumps motor and the added performance of so much pressure in the system. As to flow rate, most pumps with high values of head would have a flowrate of 1200litres/hour which is sufficient.
What we are looking for is more crucially the flow rate of the whole system with all the flow restrictive devices connected. A) Waterblock, B) Radiator/Heatercore, C)Pump, D)Tubing etc etc. We are aiming for at least 4litres/min in the whole system. Checking most C/W vs. Flow rate graphs will show that this is the optimum point for most waterblocks where the greatest performance with the least amount of "effort"occurs. So to obtain that, we normally look for a pump with high head values.
Radiator/Heatercore
On the left we have a heatercore. On the right w have a radiator. The easiest way to distinguish them apart is the tops of the units. A radiator will have a lot of u-turn bends for each channel of water. The heatercore will be bare with header tanks on either end. Generally, heatercores are flat and long, with radaitors taking on more of a cube form.
Always get a heatercore if you can. These tend to have better flow characteristics through them. They have less flow resistance and as such perform better in your watercooling loop than a radiator since they do not impede the flow so much. If you did any Fluid Dynamics before, you will remember that each 90degree bend creates a large drop in pressure. Now calculate how many 90degree bends you have in a radiator and you get the idea of how large a flow resistance it can cause.
The downside of heatercores is that they arnt cheap. Commercial heatercores from watercooling companies range from the SGD$80 to SGD$180 mark. You can get heatercores from scrap yards from old cars or motorcycles but you do have to clean them up yourself and get someone to weld on the right sized bards for you.
The primary purpose of a heatercore is to remove heat from the water. Its acts just like a heatsink in the sense that all its tiny fins act to increase its surface area to the surrounding air. One downside of using a radiator or a heatercore is that you will never ever go below ambient temperatures. Dont ever kid yourself that your watercooling system is so good that your temp probes are reading below ambient temperatures. Its a physical impossibility since radiators/heatercore utilise ambient air to remove the heat from the system. The larger the heatercore, the more surface area, the better your temperatures will be. Dont forget to also include the increased flow resistance due to a larger heatercore but that normally balances itself out with the greater performance afforded by one.
Do not run your heatercore or radiator passively. i.e. Do not run it without any fans. Yes a watercooling system will be significantly quieter than a high-end heatsink with a Delta FFB0812SHE screamer on there, but if you start running it passively, the gains you obtain from no airflow just for silence is quite pointless. Get a good 120mm fan like a Delta AFB1212SHE and run it at 5v. At that speed the fan is near silent, and pushes sufficient air through the heatercore to allow for very good performance in itself. Increase the speed to 12v and you get a system that can withstand a lot of good overclocking efforts.
Placing of your fan is another crucial aspect. The age old question of sucking and blowing comes into play once more. Just remember that you will always need a shroud over your heatercore. And when constructing the shroud, follow these guidelines. If placing the fan in a sucking configuration, place the fan at least 3x the fan hub diammeter away from the surface of the heatercore. If in a blowing configuration, place the fan at least 5x the fan hub diammeter away, the further away, the better. This has got to do with the way the air comes out from the fan. Too close to the surface and you are overworking the fan and not really cooling a very large area on the heatercore. Further away, more air gets to go through the heatercore and you reduce the deadzone created by the central hub of the fan.
